BS-N135 Industrial Copper Wire Shredder Machine For Sale

BS-N135 industrial wire shredder machine is an upgraded version of BSGH's BS-N125 copper recycling machine, designed to handle a wider range of scrap wires while improving copper-plastic separation. It has a two shaft shredder for processing tough cables with plugs and tangled wire bundles, along with an electrostatic separator that helps recover fine copper particles from mixed plastic after air separation, reducing copper loss.

With pre-shredding, granulation, air separation and electrostatic separation integrated into one complete recycling line, BS-N135 offers a processing capacity of 400–600 kg/h. It is suitable for medium to large-scale scrap yards and cable recycling facilities that require higher throughput and more effective copper recovery from scrap wires.

• Background

Mr. Sun operates a recycling center in Henan, China, processing various types of scrap cables, including plug wires, automotive wiring harnesses, and mixed scrap cables. With a daily processing target of nearly 4 tons, he needed a reliable solution that could handle different wire types while efficiently separating copper from plastic.

• Solution

After evaluating his materials and processing requirements, we recommended BS-N135 Industrial Copper Wire Shredder System. 

• Results & Customer Feedback

After putting BS-N135 into operation, Mr. Sun shared positive feedback on its daily performance:

"The machine runs smoothly every day, and we haven't experienced any problems so far. Its processing capacity matches the stated specifications, and it can handle both automotive wiring harnesses and plug wires."

Standard BS-N135 heavy-duty wire shredder can handle bulky, bundled and difficult-to-feed cables while improving the recovery of fine copper particles.

BS-N135 industrial copper shredder machine integrates pre-shredding, granulation, conveying and multi-stage separation together with cooling and dust collection system. Each stage prepares your wires for the next step.

1. PLC Control for Easier Operation

PLC control system coordinates the crushing and separation stages, simplifying machine operation and reducing manual adjustments. You can manage cable recycling process more easily, helping maintain consistent daily production with less labor.

2. Wear-Resistant 9CrSi Alloy Steel Blades

Main crusher uses 9CrSi alloy steel blades, known for their hardness, wear resistance, and reliable cutting performance. Designed for repeated cable crushing, the durable blades help reduce wear and maintenance needs during regular operation.

3. Flexible Crushing & Separation

The crushing and separation units can operate together as a complete copper cable recycling system or independently when needed. You can flexibly choose as your needs.

Regular maintenance helps your copper wire shredder maintain stable operation and serve longer time. Before inspection, cleaning, or adjustment, shut down the machine, isolate all energy sources, and ensure all moving parts have stopped.

• Keep the Machine Level and Stable

Install BS-N135 on a firm, level surface. Check for unusual vibration or uneven material discharge during operation. If either occurs, stop the machine and check the installation according to the commissioning instructions.

• Check Blade Condition and Clearance

Inspect the cutting blades regularly for wear or damage. Worn blades or incorrect blade clearance can affect crushing efficiency and output particle size. Have trained personnel sharpen or replace the blades and adjust the clearance according to the machine specifications.

• Keep Separation Screen Clean

Dust and material buildup can block the separation screen, restrict material flow, and reduce separation efficiency. Inspect and clean the screen regularly using the methods and tools recommended in the machine manual.

• Maintain Smooth Airflow

Check the air filters, dust collection system, and ducts regularly for dust buildup or blockages. Keeping the airflow clear helps maintain stable copper and plastic separation. Follow the approved cleaning procedures and ensure all guards and covers are securely in place before restarting.

BS-N135 inustrial copper shredding machine processes scrap cables up to 30 mm in diameter, including:

• Power and household electrical wires
• Network and communication cables
• USB data cables
• Automotive wiring harnesses and car loom wires
• Mixed copper-containing scrap cables
• final products is copper and plastic rice, different cables produce different copper granules, but the separator rate can reach up to 99.9%.

The size and shape of the recovered copper granules vary depending on the cable type and conductor structure. With suitable materials and operating conditions, the copper-plastic separation rate can reach up to 99.9%.

BS-N135 copper wire shredder machine is carefully protected and loaded in a 40HQ container, ensuring a perfect delivery. 

BS-N135 advanced copper wire shredder line is widely used by cable recyclers handling various cables all over the world.. 

Q1. Can BS-N135 industrial Copper Wire shredder Machine remove iron from scrap cables?

A1: Yes, you just need to add a magnetic separator on BS-N135 industrial copper wire shredder machine .

Q2. What should I check if copper from BS-N135 industrial Copper Wire shredder machine is not clean?

A2: You can inspect blade condition and the specified blade clearance, check the separation screen for blockages, and inspect the blower, dust collection system and ducts. If copper is still clean, just contact us for solution.

Q3: How do I choose the right configuration for BS-N135 industrial Copper Wire shredder Machine?

A3: In general, standard BS-N135 industrial copper wire shredder machine can meet your needs, but if you hesitate whether to invest magnetic separator, please send information about your cable types and diameters, we will help you choose the right configuration.