Magnetic Separator Machine
Product Details
BSGH Granulator is a professional waste recycling machine manufacturing company that has been engaged in the field of waste recycling for more than 25 years. Our company not only adopts cutting-edge separation technology, but also has a excellent product system that can solve all your problems in the field of waste recycling.
Our company is located in Taizhou, Zhejiang Province, with a factory area of more than 60,000 square meters and more than 500 outstanding employees. It is one of the best waste recycling machine manufacturing companies in China. The machines of our company are very popular in China, occupying 70% of the Chinese market. Moreover, we have customers from all over the world, with a repurchase rate of over 60%.
High Quality
Our machine parts are made of high-quality materials during the production process. The blades of the machine's crusher are made of stainless steel blades that are wear-resistant, high toughness, and corrosion-resistant, ensuring that the machine does not need to replace the blades within one year.
Advanced Technology
The R&D department of our company has been developing and making breakthroughs in new technologies. Our latest double separation technology is used in various medium and large cable granulator machines. It can separate the copper wire more thoroughly and process your cables more efficiently and quickly.
Complete Service
Our company has a perfect service system. Whether it is understanding customer needs before sales, recommending the most suitable cable granulator machine to customers, or explaining installation methods and maintenance knowledge to customers after the machine is delivered, we have professional business personnel to serve you.
Market Validation
Our cable granulator machine has been produced and sold in China for more than 20 years. It has become the best-selling cable granulator machine in China, occupying 70% of the market. Our machines are reliable and high-quality machines that have been proven in the market. After purchasing the cable granulator machine, our customers can recover the machine cost and start making a profit in just one year at most.
Electrostatic separators, critical devices in the recycling industry and mineral processing, harness the power of electric fields to separate materials according to their electrical properties. As material particles pass through these separators, they become electrically charged due to the influence of a high-voltage electric field. The degree of charging varies depending upon the properties of the material. Consequently, this variation in charging is exploited to achieve separation.
Electrostatic Separator Machine
An Electrostatic Separator Machine is an advanced piece of recycling equipment. It uses the principle of electrostatic charging to divide mixed materials into their individual components. Typical examples include separating mixed plastics or separating minerals from each other. At its core, an Electrostatic Separator Machine works based on the principle of different materials having distinct reactions to electric fields. When a mixture enters the Electrostatic Separator Machine, it's exposed to an electric field. Each material in the mixture responds differently; some will be attracted, some repelled, while others remain unaffected. By harnessing these varying reactions, the separation machine can effectively segregate individual components.
A Hydraulic Metal Shear is a specialized piece of equipment designed to cut metal plates with precision. It operates by using a moving upper blade and a fixed lower blade to apply a shearing force to metal plates of varying thicknesses. This process results in the separation of the metal plates into desired sizes, achieved by utilizing an appropriate blade clearance. This machine is widely utilized in various industries due to its precision, efficiency, and ability to handle different thicknesses of metal materials.
Blade Sharpening Machine Feasures
1.Small and beautiful surface.
2.Assemble with our cable granulator recycling plant.
3.Easy operate and high efficiency.
Big Electrostatic Separator Features:
1.Big electrostatic separating machine processing capacity is 200-300KG/H.
2.Including dust collection parts, feeding hole, one plastic outlet and one copper outlet,very unique structure.
Feeding Hopper For Cable Granulator
BSGH manufacturer is a professional copper recycling machine provider in China, and we provide you with high-quality copper recycling machines and the best services.Feeding hopper machine mainly is assembled with our copper wire granulator machine for easy recycling of copper from scrap wire cables;
BSGH is a professional ACSR wire chopper machinery manufacturer, produces all kinds of ACSR cable chopper recycling machines, besides ACSR wire stripper machines, ACSR recycling plant wire chopping, and separating machines.
1. BSGH factory direct sales steel bar crushing recycling machine;
2. Light-weight, high working efficiency, and strong reliability;
3. High degree of automation, reducing labor intensity and saving labor costs;
1. Industrial quality, all-steel forging, durable, high hardness and high wear resistance;
2. Can be used for recycling and dismantling, high efficiency, saving time and effort;
Magnetic Separator Machines are devices that use magnetic forces to separate and remove unwanted materials from a product stream. They are commonly used in industries such as mining, food and beverage, pharmaceuticals, plastics, and recycling. Magnetic Separator Machines work by creating a magnetic field that attracts and separates magnetic materials from non-magnetic materials. The effectiveness of Magnetic Separator Machines depends on the strength of the magnetic field, the distance between the magnetic field source and the materials being separated, and the properties of the materials themselves. Magnetic Separator Machines come in various types, each designed for specific applications and material properties.
Advantages of Magnetic Separator Machine
Efficient Separation
Magnetic Separator Machines are highly efficient in separating ferrous materials from non-ferrous ones. They can remove even the smallest ferrous particles from a material stream, making them an excellent choice for industries where product purity is critical.
Low Maintenance
Magnetic Separator Machines are relatively low maintenance. Once installed, they require minimal upkeep, and their operational costs are minimal.
Versatility
Magnetic Separator Machines are versatile and can be used in a variety of applications, including the separation of ferrous materials from liquids, solids, or gases. They can also be used to remove unwanted magnetic particles from products such as pharmaceuticals, chemicals, and foodstuffs.
Cost-Effective
Magnetic Separator Machines are cost-effective because they require minimal power to operate and have a long service life. They also eliminate the need for expensive filter media, reducing operational costs.
Environmentally Friendly
Magnetic Separator Machines are environmentally friendly because they do not generate any waste or emissions. They are also easy to clean and maintain, reducing the risk of spills and contamination.
Factors to Consider When Choosing a Magnetic Separator Machine
Magnetic Separator Machines play a pivotal role in ensuring the integrity of final products and protecting equipment by effectively removing ferrous contaminants from raw materials. Here are key considerations to keep in mind when selecting the right Magnetic Separator Machine for your manufacturing needs.
Application-Specific Requirements
Understanding the unique needs of your manufacturing process is the first step. Different industries and applications require specific types of Magnetic Separator Machines. Whether you are in food processing, mining, recycling, or pharmaceuticals, identifying the contaminants and understanding the material characteristics are crucial in choosing the right solution. Some Magnetic Separator Machines are installed in food products to ensure final product does not have contaminants. Other magnets are installed upstream of other expensive equipment to protect from damage that would be caused by tramp metal.
Type of Magnetic Separator Machine
There are various types of Magnetic Separator Machines, each designed for specific applications. Consider whether a drawer magnet, suspended magnet, magnetic pulley, plate magnet, or magnetic drum is the most suitable for your manufacturing setup. Each type comes with its advantages and is tailored to different separation challenges.
Magnetic Strength and Configuration
The strength of the magnetic field is a critical factor in the efficiency of a Magnetic Separator Machine. The most common magnetic materials used are Ceramic and Rare Earth Neodymium-Iron-Boron permanent magnets. While Ceramic magnets are more affordable and can capture larger metals such as nuts, bolts and nails they are larger and heavier. Rare Earth magnets are much stronger and can even retain smaller metal shavings, dust sized particles and weakly magnetic metals. Consider the strength required to effectively capture and remove ferrous contaminants from your material. Additionally, understand the configuration of the magnetic field, as it influences the separation efficiency and performance. The closer you can get your product to the magnet surface the more effective the magnet will be.
Material Flow and Conveyor Speed
The speed at which material moves through the Magnetic Separator Machine and the configuration of your conveyor system are vital considerations. The material flow rate and conveyor speed impact the effectiveness of the magnetic separation process. The longer the product is in the magnetic field the better chance you have of efficiently capturing any metal. Ensure that the Magnetic Separator Machine is optimized for your specific production rates and conveyor design.
Ease of Cleaning and Maintenance
Efficient maintenance is crucial for uninterrupted manufacturing processes. Consider the ease of cleaning and maintenance when choosing a Magnetic Separator Machine. Once the magnet has extracted the metal, it will need to be periodically cleaned. Manual cleaning may be sufficient for your operation, or automatically self-cleaning may be desired to reduce the amount of operator intervention required, which can reduce downtime, ensure operator safety and make cleaning easier. In order to ensure proper function, the magnet must be regularly cleaned. To clean most magnets the product flow typically has to be terminated. For continuous operations, a Rotating Drum Magnet, Suspended Magnet or Head Pulley Magnet should be considered as they are continuously automatically self-cleaning.
Material Characteristics
Different materials have different flow characteristics. Ensure that the Magnetic Separator Machine you choose is compatible with the materials in your manufacturing process. Factors such as particle size, moisture content, and material density can influence the performance of the Magnetic Separator Machine. This is why it will be imperative to supply the correct material properties when designing the Magnetic Separator Machine.
Magnet Location
The location of a magnet in the process is a critical factor. Magnets can be located essentially anywhere in the facility to serve different purposes. Many people use a magnet at the first inlet to remove tramp metal. This is a great way to protect your equipment from unforeseen costs of tramp metal damage. Magnets are located in the middle of the process flow as well, potentially directly upstream of a key piece of equipment for extra protection. Magnets are also located at the end of the process flow to provide a final layer of protection on final products.
Budget and Total Cost of Ownership
While the initial cost of a Magnetic Separator Machine is a consideration, it's essential to evaluate the total cost of ownership including the savings from preventing an unseen metal problems. Consider factors such as maintenance costs, and the impact on overall production efficiency. A well-informed investment may result in long-term cost savings and improved operational performance. A major return on investment for a magnet is the damage that it prevents from happening. Keeping downstream equipment safe from tramp metal can save on repairs and downtime. Magnetic separation equipment also serves as an insurance to protect you from rejects and recalls due to metal contamination in the final product.
Frequently Asked Questions
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